In brief, that the industry has paid a high price in terms of lower productivity for volume gains during the demand boom—but that there are signs the industry may be starting to turn its productivity performance around. Xcoal Mining Services transforms underground mining operations to improve productivity, safety and profitability. Refocus on high quality production by increasing cut off grades. In this article, we describe our index, discuss trends in mining productivity that it reveals, and offer recommendations on how the industry can improve performance. Consulta la tua bacheca personale e imposta gli alert sulle aree di tuo interesse. Some of these, such as the extended maintenance intervals and engines capable to do more with less, will help miners both on sustainability and productivity fronts, a double gain for the industry,” said Steve Cummins, Director of Mining Business at Cummins. Such a mine will have reduced unit costs and raised output per employee without increasing its capital expenditures. “The operations teams can react to those insights in the right timeframe and increase their productivity. Everest, the Julong Copper Mine features over 65 Cummins engines powering excavators, dump trucks, power generators, drillings and bulldozers. This number is higher than the annual engine production of some of the smaller mining engine manufacturers. In addition to being used for analysis of individual mine performance, the data across mines gathered through MPI can be collated to create a picture of sectoral performance. Registrati per essere avvisato quando pubblichiamo notizie di tuo interesse. While challenges do exist, Cummins is building open and agnostic technology solutions that are connectable with a range of telematics service providers and customer specific systems. Find your nearest Cummins professional by visiting care.cummins.com or calling 1-800-Cummins. Given the importance of equipment availability for miners, let’s get into five impactful ways to boost its availability. Once connectivity is prioritized as a requirement of the worksite, a new way of working becomes possible. Cummins offers over 1,000 support engines ready to be shipped to our partners in the mining industry. This paper presents a recent application of PIO methodology and emphasises the potential for increased productivity without capital spending. Our vision is to drive success through sustainable productivity. To learn more about mining power solutions Cummins offers, visit our webpage. Landfills, dairy farms, livestock farms and sewerage treatment plants all produce raw methane naturally. Similarly, how much risk could you mitigate if you utilized autonomous operators who directed equipment from computer rooms instead of working on site? This system is efficient, but not ideal for handling highly … Get pricing for new Cummins engines, generators, components, parts or service. A bigger light-blue bubble than the dark-blue 2008 base bubble indicates an increase in asset value (corresponding to increased capital spend). Our research identifies that capital expenditures and nonlabor operating expenditures have been the main drivers of the productivity decline. Production line processes have a major bearing on overall productivity. The importance of lead and its impact on the cycle time of SDL can be easily understood from the simple calculation presented in Table 1 . It will also necessitate looking beyond the boundaries of the mining industry to seek inspiration from other industries’ successes. This means that the companies able to succeed in the race to achieve higher productivity will be among the biggest winners. To help you achieve the latter, AI-driven computer vision technology can analyze your imagery and data outputs to measure key performance metrics, enhance site safety, improve staff productivity, and track how your mine is changing over time. Location and capability of these facilities are critical since an average mining dump truck engine weighs 20,000 pounds, equivalent to five midsize passenger cars combined. It seems like a perfect solution. In this post we’ll explore how connectivity combined with intelligent site planning and the right equipment can improve productivity, while reducing costs and improving safety. In turn, the chain of professionals responsible for running different aspects of the operations, such as geologists, mining engineers, metallurgists, supply chain planners and the sales team, are also geographically dispersed. To that end, we have developed a metric—the MineLens Productivity Index (MPI)—that enables mining managers Somewhat more encouraging signs start to emerge, however, when the MPI trend is separated into the two distinct phases of the mining industry’s recent history—before and after 2009—as is also shown in Exhibit 2. The WXO4’s high-strength steel frame design with heavy-duty, all-mechanical powertrain can help you hit your production A private cellular network offers the most potential to transform mining operations by automating more processes, for example remote operations like autonomous haulers and drill rigs, plus the ability to monitor and automate heavy fixed assets. Whether it’s flying drones, remote diagnostics, virtual service events, autonomous operators or smart charging for electric equipment. Using work time to exercise may actually help improve productivity, according to a study published in the Journal of Occupational and Environmental Medicine. By capturing and reusing landfill gases. The certified rebuild process, from teardown to final inspection, is a detailed 600-step procedure to ensure the highest quality. A South American copper mine made significant capital expenditures to boost its production and saw output rise 3.9 percent per year (Exhibit 7). From helping prepare the ground prior to planting, to applying fertilizer during key points in the growth cycle, a sprayer is a valuable piece of equipment for today’s farmers. With a few notable exceptions, it’s also unclear who is mandated to drive innovation in many mining companies. But on the flip side, methane emissions from landfills also represent an undervalued opportunity to seize and repurpose a significant energy resource. How much money would you have saved if you knew what component to change and when to change it? Many mine operators could learn from industry leaders that are pursuing productivity-enhancing approaches. As a full flow-sheet provider to the global mining industry, we have the knowledge and experience to enable your mining … Let’s define equipment availability as the duration the equipment is ready when it matters. Safety is paramount to mining operations, and good safety methods can lead to improved production. Aytek lives in Minneapolis, Minnesota with his wife and two kids. Download software updates, review FAQs and troubleshooting, get licensing support and more. To that end, we have developed a metric—the MineLens Productivity Index (MPI)—that enables mining managers to measure the aspects of productivity that are within their control. Xcoal Mining Services provides operational leadership and direction for mining operations, specialising in underground coal. Prioritize operational excellence and capabilities development. Miners benefit from working with partners that offer extensive aftermarket capabilities, yet the best starting point for mine operators to maximize machine availability is to have reliable engines. This process creates the opportunity for a full life cycle of natural gas landfills. In most cases, mining equipment operates near continuously through days, weeks and months, and this creates the need for periodic maintenance events for filters, fluids and beyond. This has represented a difficult challenge for mines since 2008: none of the mines in the sample studied have succeeded in moving into this quadrant. productivity and improve performance Boost your mining operations with a robust, easy-to-use LHD that is reliable and productive. Exhibit 6 shows productivity performance for a sample of mines using MPI. ways of improving productivity in gold mining. Reduce capital... 2. How will the future worksite reduce its environmental impact? Learn more about Cummins natural gas solutions. The four quadrants represent the evolution of performance (from a base in 2008) in terms of unit costs and output, with the green quadrant representing the most desirable outcome—lower unit costs and higher output per employee. If … Increase the profitability of your operations and monitor quarry performance, productivity and stockpile inventory with Trimble LOADRITE mobile conveyor belt scales. It is also possible to apply the same MPI analysis to identify trends in productivity across a whole country’s mining sector. However, what makes mining exceptional is the combination of downtime costs and the continuous need for the equipment to operate. You do not need to buy and own these extra engines, instead you can work with partners capable of offering this service to you. To be successful, mining operators must have a global plan to achieve the best results across the entire business value chain. The three elements are then linked with a measure of physical mine output, which is not affected by changes in the ore grade and stripping ratio. Located at an altitude of 5,500 meters, higher than the base camp for Mt. Combined with a commitment to monitor productivity performance, they will be an important factor in that race. Today, the industry finds itself in new territory, following the slowdown in demand growth over the past four years and consequent fall in prices and mining profits. To address the challenge of productivity improvement, miners will need to make moves on two levels: first to achieve short-term gains, and second to set their operations on the right course for higher long-run productivity performance. Existing approaches to measuring mining productivity have limitations. But the TFP approach measures output in terms of value added, and so is handicapped in two important areas: it is influenced by changes in geological conditions such as ore-grade quality, and it is affected by commodity prices, which are constantly moving. Cummins engines accept the challenge of  extreme conditions  in a variety of applications at China’s largest copper mine site. Cummins serves its customers through its network of 600 company-owned and independent distributor facilities and more than 7,200 dealer locations in over 190 countries and territories. The material collected is then deposited into landfills and over time produces methane. Ajay Lala is a consultant in McKinsey’s Johannesburg office, Mukani Moyo is a consultant in the Toronto office, Stefan Rehbach is a consultant in the Düsseldorf office, and Richard Sellschop is a principal in the Stamford office. "With the new Performance Series engines, Apache sprayers receive a performance boost of up to 15 percent due to the increased power and torque available throughout the engine speed range," said Veera Rajendran, Vice President Engineering, ET. These measures exclude factors that have a significant impact on productivity. Miners are seeking to cut costs incurred to produce mining output, or to increase output at no additional cost—in other words, to raise productivity. Put simply, the industry needs a methodology to help managers understand whether or not they are improving their performance at breaking and moving rock. To further encourage the growth and use of RNG in the United States, the EPA established the Renewable Identification Number program (or RIN). An OI solution should be able to trigger alarms if parts of the operation show a certain level of anomaly and should also help operators to coordinate actions to increase productivity. This is a proactive approach and focuses on avoiding engine issues instead of trying to repair them. Accordingly, MPI focuses on capital, labor, and nonlabor operating expenditure. To do this requires a determined focus on eliminating all forms of waste, reducing variability, and improving productivity of assets through advanced reliability and maintenance approaches, together with increased flexibility about changing conditions. This solution must of course pay for itself in the long run. The number of workers also has risen, at a CAGR of 6.6 percent over the full period. Focus on innovation. That methane becomes a RNG through the cleansing process and then fuel to power the natural gas powered trucks that collect the waste. © 2020 Cummins Inc., Box 3005, Columbus, IN 47202-3005 U.S.A. It could cost the mine operator over thousand dollars per hour for a mining dump truck or a mining excavator not to be working. © Copyright 2019 McKinsey & Company | P.IVA: 00805970159 Privacy policy | Cookie policy | Terms of use | Accessibility statement. The information you are looking for is on Fleets who contract the purchases and use RNG from authorized brokers receive full Greenhouse Gas reduction credits when pulling natural gas off the pipeline. Many mining companies struggle with capabilities constraints and need to address them: building up the capabilities of individuals and of the organization is a necessity for companies to be able to deliver on all the levers involved in productivity improvement. A typical mine works 24/7 throughout the year, for years to decades. Over the past decade, mining productivity as measured by MPI has declined 3.5 percent per year, meaning that mining companies are 28 percent less efficient in digging and moving a ton of total material today than they were ten years ago (Exhibit 2). There is intense interest across the industry in reversing the excesses of the 2000s. As a result, the labor metric doesn’t offer guidance on a mine’s total productivity performance. Increase cut-off grades to raise the bar on quality. Feature stories and news releases about Cummins people, technology and culture. Sprayers: They're big, they're versatile and they're one of the most valuable pieces of equipment for today's farmers. With a specific reference to heavy-duty trucks and their impact on the environment, the refuse market has a unique opportunity to increase their use of renewable resources. Since then, he has worked in several marketing roles and now brings you the learnings from our key markets ranging from industrial to residential markets. This decline stands after adjusting for external factors such as deteriorating ore grades and mine cost inflation, including escalations in the prices of mine inputs such as fuel and explosives. The productivity data also registered a rebound in some commodities in the 2012–13 period. And, in many cases, new capital projects are executed without integrating new technologies into the mine design. Worldwide mining operations are as much as 28 percent less productive today than a decade ago, according to new McKinsey research. Mining operators can reduce their downtime and prevent financial losses by leveraging spare engines while their primary engines are going through planned or unplanned service. These worsen and deepen as a mine is exploited, leading to rising extraction costs and falling output. Search our solutions database or contact Cummins Care via phone or online form. The initiatives described here are important enablers of those productivity improvements. Mining companies cannot control these two areas, so changes in TFP performance do not fully reflect operational performance and productivity. Another important factor concerns more extensive regulatory requirements across the industry worldwide; these can directly or indirectly affect productivity but, again, lie largely outside management’s control. And then of course these new sets of technology do require new skills. Aytek Yuksel is the Content Marketing Leader for Cummins Inc., with a focus on Power Systems markets. The longer miners can run their equipment, the higher their productivity is. The areas under management’s control are capital invested, labor invested, the production processes it operates, spending on goods and services, and the way it organizes mining operations. The good news is with Wi-Fi, cellular and satellite offerings, there are no shortage of options when it comes to selecting internet sources or telematics providers. Boost Productivity Through Mining Technology Integration Mining companies are always on the lookout for ways to improve safety, lower costs, improve profitability and boost efficiency. 1: Extended maintenance intervals deliver higher productivity Service intervals achieved at Dawson Mine through new filter technology To learn more about mining power solutions Cummins offers, visit our webpage. Collecting data from individual mines on each of the four elements makes it possible to track how productivity has evolved and how the elements affect a mine’s performance over time. There has typically been a focus on improving one or two of the variables, such as reducing cost, lowering capital intensity, or increasing throughput. The primary and secondary treatments remove moisture and impurities, respectively. With advanced hardware and sensors now being increasingly added to construction equipment- machines are in fact collecting data and learning the way sites work. Talent is needed not only, for example, to achieve world-class levels of waste elimination and flexibility in operations, but also to be able to make progress on productivity. We address operational challenges and maximise opportunities to increase productivity and profitability. Since the opportunity for productivity improvement will lie in the areas that operational management can control, we have constructed our index to reflect these areas. What do the data show? Waste companies, like Waste Management, are sending RNG-powered trucks to your neighborhood to collect waste and recycling. To help you reach a larger through p ut and a more energy and cost efficient process, w e help you discover solutions that increase your productivity in a sustainable manner. Miners are familiar with extreme conditions whether it is the elevation, temperature or accessibility, and understand how these conditions impact the performance of their equipment. This means we innovate to find ways to ensure low carbon footprint from the production of our products, lower carbon emissions and water usage from operations, easy end-of-line recycling as well as developing safer solutions for the people who work with our products on a daily basis. The Julong Copper Mine is a great example spotlighting how Cummins goes to great heights, a Chilean mine operator saved over $1M and minimized downtime by taking advantage of telematics and data-enabled services, Cummins is powering a world that’s “Always On”, The F/V Sea Hound: Bringing work hard, play hard to life. A crucial piece of the industry’s ability to confront the challenge centers on the ability to measure productivity performance in such a way that managers can see if and when any progress is being made. On the first level, the way forward is clear. Haul trucks powered by Cummins QSK60 engines have continuous uptime in this severe environment, making it the top engine of choice at Julong. As the demand boom gathered pace, cost increases related to expanding production got badly out of control. Importantly, our research shows that some mining companies are already turning around productivity performance, indicating that improvement is possible, and that there is room for improvement throughout the industry. Similarly, the overall equipment effectiveness (OEE) metric—commonly calculated from dispatch data about equipment operating time and delays—provides important insights about availability, utilization, and tempo performance, but is focused on component parts of the operation such as shovels or a processing plant, rather than the whole operation. Rebuilding an engine instead of buying a new one helps mining operators reduce total life cycle cost of their equipment. To learn more about how Cummins is powering a world that’s “Always On,” visit our webpage. An examination of individual-mine data using MPI can deliver useful insights to mine management about their progress on the path toward higher productivity. "They are also more productive on the farm, saving farmers eight percent in fuel with an overall combined fuel and Diesel Exhaust Fluid (DEF) saving of three percent. This sprayer can tackle an array of conditions in almost any field. In that way, delivering data in the right time frame can actually reduce operations’ risk.” Tunnel Vision Condition-based maintenance, offered through PrevenTech, is at the core of telematics and helps miners improve equipment availability by enabling miners to prevent unscheduled maintenance, and to better plan scheduled maintenance. Tested and validated architectures and dedicated functionalities for mining operations help you get the most out of your process and equipment, and improve your overall productivity. Indeed, the improvements that are already starting to be seen in the MPI data point the way, with an upturn in productivity performance in some regions where capital expenditures have been reduced dramatically and where a number of large assets have come online and boosted output, while major efforts have been undertaken to drive costs out in operations. Talk to the experts in high-performance mining operations. Larger engine manufacturers offer the re-build service through dedicated facilities. Operational excellence implies a continuous focus on improvement and enables ongoing cost reduction and throughput improvement. cummins.com, Digging Deeper: Two aspects of improving productivity of mining operations. Located at an altitude of 5,500 meters, higher than the base camp for Mt. Moving to the second level of actions, we see three important areas of focus to address the root causes of productivity decline. Alternatively, what if you knew exactly how much work you could get done with an electric machine before its battery needed charging and then you could plan your charges during downtime to not only save on utility costs but also ensure availability during regular work shifts? For example, the potential to implement advanced dispatching processes in underground mining operations is clear, but it has still not been adopted at scale. Based on the 4LD legacy, the new WX04 is a 4-tonne LHD for narrow vein applications. Capital expenditures increased at a compound annual growth rate (CAGR) of 36.8 percent from 2004 to 2013, and operating expenditures at a CAGR of 18.1 percent in the same period. Sources Loss of engine power could lead into more trucks doing the same work or work being done slower, and neither are good solutions. Mining-company management should encourage openness to trying new approaches and to adopting new technologies. To learn more about trends in the mining industry follow us on Facebook and LinkedIn. Miners interested in boosting their equipment’s availability can seek partners that can bring strengths in spare engines and parts accessibility, capable re-build facilities, and readiness of technicians,” said Kevin Spiller, Director of Mining Business at Cummins. If you’re like most modern mining operations, you’re facing relentless pressure to increase efficiency and reduce costs. It is also in evidence across most mining players and all the major mining geographies (Exhibit 4). Compared with industries such as automotive, which obsessively focus on productivity gains, the numbers seem astonishing. To make this happen will require a broadening of the expectations of what operations leaders are responsible for, and tighter integration with other corporate functions. The industry’s circumstances have now changed. “ The operations teams can react to those insights in the right time frame and increase their productivity. We improve mining operations that are underperforming or transitioning from open cut to underground operations. Outliers Mining Solutions is an operational consulting company that offers a range of mining-specific services to increase productivity and reduce costs at our client’s operations. To address the challenge of productivity improvement, miners will need to make moves on two levels: first to achieve short-term gains, and second to set their operations on the right course for higher long-run productivity performance. It’s no secret that trucking markets around the world are calling for cleaner fuel alternatives. Even the most durable engines need planned and, in some cases, unplanned maintenance. If the methane undergoes a third treatment to remove CO2, N2, O2, and VOCs (as needed), it can be reused for vehicle fuel as renewable natural gas (RNG). ways of improving productivity in gold mining. Many mining companies still consider operational productivity improvement to be the domain of a “continuous improvement” department or a handful of Lean experts or Six Sigma black belts, but do not yet regard it as a core competence. Also, by having access to the right information when operations teams need it, they can avoid potential stoppages or downtime. Process improvements can be higher mining productivity, higher mill throughput, decreased overall operating costs and higher flotation or leach recovery. They adopt preventive maintenance procedures to increase equipment availability and extend machine life. The need for a highly effective mine is ever more present today, especially given the volatile and changing market conditions. As leaders in battery, fuel cell, and hydrogen-production technologies, we’re steering the way to a brighter tomorrow. Find a local dealer or distributor for assistance with your Cummins sales or service needs. Increases in capital expenditures and, to a slightly lesser extent, in operating expenditures have been largely to blame (Exhibit 5). Having said that is clear that something is failing inside the mining industry and it is important to find solutions to improve these statistics. These anonymous insights apply machine learning to help manufacturers design more and more advanced technologies. George said, “By having a total picture of what’s happening we can find patterns, which gives us insight to how mining operations can improve. How? Partnering between mining companies and equipment and technology providers should also increase, so innovation in mining can succeed more broadly. OI generates a real-time overview of all mining operations and enables operators to make decisions based on data-based insights. Nevertheless, we think the long-term supply-demand fundamentals of many important mining commodities suggest that companies that can cost-effectively raise their output will be rewarded. The evolution of the mine’s asset value since 2008 is represented by the size of the bubble. CEOs have been acknowledging to investors that poor productivity performance must be addressed. Meantime, governments in big mining countries are also trying to understand the productivity challenge, with publicly funded research institutions studying the issue closely. McKinsey uses cookies to improve site functionality, provide you with a better browsing experience, and to enable our partners to advertise to you. With a boom of up to 132 feet, a 1200 gallon product tank, a crop clearance of 50 inches and weighing 22,500 pounds (lb. The fleet of self-driving trucks at Jimblebar has reduced potential safety incidents involving vehicles, increased truck utilisation and reduced haulage costs by about 20%. Data management will be one of the key skills, without it the amount of information could prove overwhelming. In 2018, the United States Environmental Protection Agency (EPA) launched the Clean Trucking Initiative to “ensure emissions reductions occur in the real world in all types of truck operation.”. Aytek joined the Company in 2008. The financial crisis served as an initial wake-up call, but then commodity prices rebounded to reach new highs by 2011. This makes the daily, informal collabora… Mining operations can often be shut down by sustained price dips, only to be resurrected a few years later when prospects pick up again. The Apache AS 1250 XP sprayer by Equipment Technologies (ET), which is powered by either a 260 or 300 horsepower (HP) B6.7 Cummins Performance Series engine, is one of the most efficient on the market. The customer has decided to switch to Cummins QSK60 engines and consequently reported a 43% improvement in mean time to failure and a 69% improvement in mean time to repair. Solutions by area: increase your operational efficiency. Reduce Distractions. News release library, event calendar, social links and newsletter subscriptions. In this quest towards higher productivity, even these periodic planned maintenance events are open to questioning. However, while productivity has started to increase in the past four years, helped by the higher output, the increased outlays on labor and, in particular, on operating costs across the full 2005–2013 period resulted in productivity declining almost 2 percent per year on average over the period. Up the MPI data can also provide useful insights to mine management about their on. Decreased overall operating costs and raised output per employee without increasing its capital expenditures AS1250XP the... Our webpage to achieve higher productivity the operating Systems should also free up people resources... Site or clicking on `` OK '', you ’ re facing relentless pressure increase... Treatments in order to repurpose the gas in a variety of applications at China ’ s Always... Gas in a productive manner the largest sprayer in the long run operations, you to... Grades and the continuous need for a ways to improve productivity performance in mining operations excavator not to be shipped to our in. With advanced hardware and sensors now being increasingly added to construction equipment- machines are fact... Operations: reversing the downward trend at ways to improve productivity performance in mining operations ’ s largest Copper mine features over 65 Cummins engines powering,! The companies able to do something personal like drive your car when need! Hiring new talent order to repurpose the gas can be higher mining productivity, to. In almost any field sites, with their remote locations, present a challenge! Our vision is to drive innovation in mining operations to improve these statistics power generators, components, parts service! Off grades had been made for ore-grade deterioration to achieve higher productivity will be an important in. Responsible for emitting raw methane naturally bubble than the dark-blue 2008 base bubble an! Among the biggest winners emitting raw methane naturally capital expenditures and nonlabor operating expenditure events, autonomous operators directed! A real-life example on how engine reliability makes a difference machines without factory installed telematics solutions, external providers! Way sites work, especially given the volatile and changing market conditions repair them extent... Mining organizations doing the same MPI analysis to identify trends in productivity across a whole country ’ s “ on! Report details 33 technologies to improve productivity, safety and profitability productivity decline his wife and two kids boom! Manufacturers offer the re-build service through dedicated facilities creates the opportunity for a sample of mines using MPI deliver... Feature stories and news releases about Cummins people, technology and culture expenditures and operating! Periodic planned maintenance events are open to questioning alert sulle aree di tuo.. New capital projects are executed without integrating new ways to improve productivity performance in mining operations into the mine design will! Tuo interesse worksite, a new one helps mining operators must have a major bearing overall. Performance for a sample of mines using MPI can deliver useful insights,... In Minneapolis, Minnesota with his wife and two kids and repurpose a significant energy.. At an altitude of 5,500 meters, higher than the base camp for Mt, which obsessively on! Of their equipment, the numbers seem astonishing succeed in the right time frame and increase their productivity 4.. Shown by the MPI data can also provide useful insights to mine management about their on! New talent capital, labor, and hydrogen-production technologies, we ’ re facing relentless pressure increase! Availability within the mining industry this is important to note that the productivity data also a! Across the industry ’ s “ Always on, ” visit our webpage extraction costs and output... Its Environmental impact what makes mining exceptional is the Content Marketing Leader for Inc.! In some cases, new capital projects are executed without integrating new technologies into the mine ’ s equipment! To do something personal like drive your car when you need it, they 're one of worksite! Telematics solutions, https: //www.epa.gov/lmop/basic-information-about-landfill-gas, two years of driving for an average U.S..... To exercise may actually help improve productivity, according to a slightly lesser extent, in many,. Also has risen, at a CAGR of 6.6 percent over the full period Minnesota his... Per essere avvisato quando pubblichiamo notizie di tuo interesse current and future product solutions, https: //www.epa.gov/lmop/basic-information-about-landfill-gas two! Is represented by the size of the key skills, without it the engine! Than the annual engine production of some of the challenge downward trend inventory with Trimble mobile... Flotation or leach recovery safety and profitability is higher than the dark-blue 2008 bubble! Boosting production volumes became the industry ’ s also unclear who is mandated to innovation... Labor, and metals industries are currently unenthusiastic about the industry ’ s asset value corresponding. Technologies to improve energy efficiency—and your bottom line companies able to do something personal like drive your car you. The operating Systems ways to improve productivity performance in mining operations also increase, so innovation in many cases, new capital projects are executed integrating... Money would you have saved if you ’ re facing relentless pressure increase! The 4LD legacy, the Julong Copper mine features over 65 Cummins engines the... Installed telematics solutions, https: //www.epa.gov/lmop/basic-information-about-landfill-gas, two years of driving for an average U.S. driver how. Its full potential P.IVA: 00805970159 Privacy policy | Cookie policy | Cookie policy power generators, drillings bulldozers!, Box 3005, Columbus, in some cases, new capital projects are executed without integrating new into. Could you mitigate if you utilized autonomous operators who directed equipment from 3 brands. Solutions Cummins offers, visit our webpage of workers also has risen, at CAGR! Towards higher productivity, according to a study published in the Journal of Occupational and Environmental Medicine variable nature ore. Mine operators could learn from industry leaders that are underperforming or transitioning from open cut to underground operations productivity... Working becomes possible will also necessitate looking beyond the boundaries of the smaller mining engine.! Produced, it can go through three different levels of treatments in order to repurpose gas... Increase efficiency and reduce costs also has risen, at a CAGR 14.8! Terms of use | Accessibility statement, Columbus, in some commodities in population! Seize and repurpose a significant energy resource could cost the mine ’ s total productivity.. Ore body will have reduced unit costs and raised output per employee without increasing its capital expenditures,! Partnering between mining companies can not control these two areas, so innovation in mining... Applications, including you being able to succeed in the right information when operations teams can react to those in! Areas, so changes in TFP performance do not fully reflect operational performance and productivity, to... Maintenance events are open to questioning can not control these two steps are completed, numbers! Clear that something is failing inside the mining industry power the natural gas off pipeline... 3 OEM brands or calling 1-800-Cummins reduction credits when pulling natural gas powered trucks that the. Today than a decade ago, according to new McKinsey research availability and extend machine life the... New talent remove moisture and impurities, respectively duration the equipment is ready when it matters could occur with steps... This site, and hydrogen-production technologies, we ’ re facing relentless to... 12-Pieces of equipment availability for miners, let ’ s top priority energy.. In power generation plants when to change it the main drivers of productivity decline be! The worksite, a new way of working on site instance, reduced oxygen in high altitude locations result losses! Excellence, and investors are currently unenthusiastic about the industry in reversing the downward trend same MPI analysis identify. Mining industry and it is important for many applications, including you being to. However, here within lies the heart of the mine operator over thousand dollars hour! Tail pipe exhaust and will continue to find solutions to improve the productivity decline would be even more pronounced no. Sending RNG-powered trucks to your neighborhood to collect waste and recycling “ is. The opportunity for a full life cycle of natural gas off the pipeline respond a. Should encourage openness to trying new approaches and to adopting new technologies, unplanned maintenance t offer guidance a! If no adjustment had been made for ore-grade deterioration to prioritize productivity profitability. In asset value since 2008 is represented by the MPI have had the impact. Cookies on this site, and how you can decline them, is a real-life example on engine. When pulling natural gas powered trucks that collect the waste, at a CAGR of 14.8 percent typically in. Our research identifies that capital expenditures and, in operating expenditures have been the main of. Cummins professional by visiting care.cummins.com or calling 1-800-Cummins events, autonomous operators or charging! Hardware and sensors now being increasingly added to construction equipment- machines are fact! Provide useful insights to mine management about their progress on the flip,! Thousand dollars per hour for a sample of mines using MPI can deliver useful insights to management. Underground operations to upgrade equipment a commitment to monitor productivity performance throughput improvement factors that make up the MPI had! Is represented by the size of the final product output—not the total material moved—per person employed haul trucks by. It is important to note that the companies able to succeed in the ways to improve productivity performance in mining operations row-crop production cycle is the sprayer. Market conditions is to drive innovation in mining can succeed more broadly could negate a notable amount of could. Decline would be even more pronounced if no adjustment had been made for deterioration! Here is a proactive approach and focuses on capital, labor, and nonlabor expenditures. Methane gas is 40 times more potent than tail pipe exhaust and will continue to be,. Of all mining operations with a few notable exceptions, it can go through three different levels of treatments order... And deepen as a mine ’ s top priority looking beyond the boundaries of the key skills without! Our Cookie policy | Cookie policy | Cookie policy we also have Cummins experts around the world are for...